Wednesday, 30 October 2019

More light fixture related stuff

There was some streetlight fixtures included in the lightning fixture bundle I recently acquired. Some of these were cracked and needed some repairs.

The repair was done using Araldite epoxy. 

The gluing procedure:
  1. Warm up the sauna to 90 degrees Celsius.
  2. Clean up: Basic clean-up of the lenses with soap and water.
  3. Sanding: sanding of the crack edges with 400-grit sandpaper.
  4. Clean-up: This time with isopropyl alcohol.
  5. Application of glue: Pried the cracks open and applied epoxy liberally.
  6. Curing/tempering: Carefully placed the lenses in sauna to cure and temper the glue.
Tempering of epoxies is something I learned from 3M datasheets as they claim that tempering the epoxy might increase the yield strength of the glue by 10-20%.
Epoxy might get yellow over time as it isn't uv protected.


The dates on these say that they were made in 1988. So maybe a little yellow epoxy doesn't matter.

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